Computational modelling and design of responsive industrial fluids (wormlike micelles)

by Johan Padding

Introduction

The rich phase behaviour, rheological diversity, and responsiveness to a variety of chemical and physical triggers exhibited by colloidal liquids make them ideal building blocks for a wide variety of commercial fluids. To meet the specific demands of each application, such commercial liquids are usually multicomponent, multiphase and complex in composition, structure and dynamical behaviour. Their design involves an equally complex formulation process, in which the number of parameters is so large that the approach is often empirical and far from optimised. This is of particular importance for designing industrial responsive oilfield fluids.
Picture: Schlumberger Cambridge Research
This research is in cooperation with Schlumberger Cambridge Research

In this project we work together with scientists at Schlumberger Cambridge Research and focus on the design of new generation fracturing fluids. The production of oilwells is sometimes limited by low natural reservoir permeability. The creation of hydraulic fractures is one major stimulation commonly used to overcome these limitations. This is usually done by injecting polymer gels, which transmit hydraulic pressure to the rock to induce fractures, into which proppants are transported to keep the fractures open on removal of the fluid pressure. Once the proppant is in place, delayed oxidative or enzymatic breakers are used to degrade the gel retained within the fracture. A disadvantage of many of these polymeric fluids is that, despite the gel-breaking step, small cross-linked fragments comparable in size to the proppant pore throats reduce the hydraulic conductivity significantly. An important new generation of fracturing fluids based upon wormlike micelles, forming viscoelastic surfactants (VES), has recently been introduced which attempts to overcome this problem. Similarly to polymer gels, entanglements between these micelles impart viscoelastic properties to the solution, i.e. the wormlike micelles function as thickening and rheology-control agents. However, once the wormlike micelles come into contact with hydrocarbon produced from the fracture through the proppant pack, the VES revert to small spherical micelles or micro-emulsions, the fluid viscosity/elasticity falls by orders of magnitude, and the fluid residues flow easily out of the pack.

Picture: Worm-like micelles
A schematic diagram of the production of wormlike micelles, their organisation into entangled networks, and their destruction by oil.
Much progress in the design and development of VES fracturing fluids could be made if a fundamental understanding of the relationship between interactions at the molecular and colloidal (wormlike micelle) levels on the one hand, and the thermodynamic and transport properties on the other hand, is achieved. Also, for optimal performance, it is important to understand the strong coupling between shear/extensional flow and structure and phase behaviour (shear banding, shear induced structure, thixotropy) of such fluids. Such understanding and the associated methodology will also be applicable to a range of industrial fluids based on structured surfactants, across a wide range of applications and industries.

Importance of coarse-graining techniques

Surfactant molecules in solution have a strong tendency to reversibly assemble into extended structures. Depending on the molecular geometry, the mesoscopic packing units can range from small spheres (conventional micelle), through long, sometimes flexible cylinders (wormlike micelles), on to bilayers. Wormlike micelles are subject to reversible scission and recombination and can be viewed as living meso-polymers. The diameter of such a micellar polymer is typically of the order of 3 nm and typical persistence lengths are 10 - 30 nm. The contour length is variable, governed by thermodynamic equilibrium, and in some systems extremely large (up to about 1 mm).

It is impossible to reach the sufficiently long length and time-scales to study the most interesting rheological phenomena by direct atomistic molecular dynamics simulations. Coarse-graining techniques are therefore critical to the advancement of understanding of VES fluids, and have been extensively studied in the literature. In our research we simplify the extended hierarchy to two levels of coarse-graining:

  1. From microscopic atomistic models to particle based mesoscopic models. Here the emphasis is on how microscopic chemical details of the individual surfactant molecules lead to specific properties, like the bending rigidity and persistence lengths of amphiphilic bilayers and worms.
  2. From mesoscopic models to rheological properties. At this level, properties like the persistence length, bending rigidities, and mesoscale objects such as micellar entanglements and junctions are linked to rheological behaviour.
A good understanding of both levels is necessary for industrial applications. Questions at level 1 help formulation chemists design the right kind of surfactant molecules, while understanding at level 2 helps engineers design the desired physical properties for a particular application.

Future plans

This work has started in June 2003. Our ultimate goal is to derive, by means of computer simulations, a fundamental understanding of the relationship between interactions at the molecular level and the thermodynamic and transport properties of these amphiphilic micellar systems. Coarse-graining schemes, similar to those that we have developed for polymeric systems, will be the key to achieving this goal.

We will investigate both level 1 and level 2 type coarse-graining schemes. In the case of the polymer melts, a direct coarse-graining from an atomic level to a mesoscopic "soft blob" model was possible. For these surfactant systems we think this will be too large a step to begin with. The smallest length-scale of a worm-like micelle, which is of relevance for its rheological behaviour, is the persistence length. In a first instance we will describe long worms by means of bead-spring models whose springs have equilibrium length of the order of roughly one persistence length. In order to detect and process possible entanglements the TWENTANGLEMENT program, which has been written to perform simulations of coarse-grained polymer melts, will be adapted to these new systems. A mechanism has to be added by which bonds can break or merge at entanglements, to emerge again as unentangled bonds or T-junctions plus one detached chain. T-junctions should also be able to slide along one of the partaking legs. Brownian Dynamics (BD) simulations will be performed with the above model under various conditions of flow. Because of the high worm concentration, we expect hydrodynamic interactions to be largely screened, so that they can be ignored in a first instance, or else taken into account in a heuristic way. The relative importance of the above processes of break-up and merging at entanglements will be studied by varying the corresponding thresholds.

Support

This research is financially supported by the EPSRC through the Impact Faraday programme.

Picture: Coarse-grainging of wormlike micelles
A schematic diagram of the two levels of coarse-graining of wormlike micelles.
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